Producing on a large scale

Our production is based in three cities and is the largest in Russia. Products are dispatched to dozens of facilities.

Scroll down
Production Process
1

Raw materials

The process starts with polypropylene granules. We cooperate with major Russian suppliers of raw materials. We choose the best materials to produce only high quality goods.

2

Production

TOROPETS

The manufacturing branch in Toropets District of Tver Region  is one of the biggest producers of unwoven material by the spunbond technology, which is the basis for manufacturing construction membranes, medical products and covering materials for agriculture.

The total area of production, warehouse and administrative premises is 6 hectares. The Toropets factory turns out over 18 000 тtons of spunbond a year; it also produces geocells (12,000 tons per year) and flat polymer threads (over 7,200 tons per year).
Three sewing workshops output 220 million medical products per year.

DUBNA

EN Our manufacturing branch is located in Dubna, on the left bank of the Volga river.

The factory produces complex disposable medical outfits under the Gexa trademark. The total manufacturing area is over 2,500 square meters; more than 15 million complex medical items are produced here yearly.

The factory in Dubna applies unique technologies, including ultrasonic ones. Here are sewing, cutting and packaging workshops and a complex furnishing workshop. All products are sterilized with ethylene oxide — this method is used by the world’s leading manufacturers of analogous products.

ASTRAKHAN

Our youngest production branch, OOO Gexa-Lotos is located in Astrakhan Region in the special economic zone “Lotos”. We became a resident of the SEZ in 2017.. 
The first workshop for geosynthetic material manufacture became operational in November 2019. Today its productive capacity is 2.5 million square meters per year.
As soon as 2021, we plan to put in operation the second workshop. This will help increase total output up to 8 million square meters per year, and the number of workers will go up to 80 people.
After the launch of the second line we will start the construction of the third workshop. When it goes into operation, the workforce of the factory will be 200 people. 
After the launch of the new workshops we intend to begin manufacturing new products for agriculture and the construction industry.

3

Quality

Certified laboratory

The laboratory tests samples of raw materials, materials and finished products for compliance with quality standards. 

Quality management system

We have introduced a certified system of quality management for compliance with the standards ISO 9001:2015 and GOST ISO 13485-2017.

Certificate of product origin

ST-1 certificates confirm that products are manufactured in Russia and entitle us to tender for contracts. 

4

Logistics

The Gexa company group includes its own logistics company. So, when products are ready, the Logistics Department promptly dispatches them from the main distribution warehouse to our representative offices across Russia and in Kazakhstan and Ukraine.

5

Trading Houses

Gexa France

Serves the entire territory of France. The representative office is in the Villeneuve-Loubet commune.

We produce goods for various fields of activity

Technological processes in our factories are based on the closed cycle method. Waste is re-granulated and recycled.

220 million 217 million 218 million 219 million 220 million

medical products per year

960 million 957 million 958 million 959 million 960 million

square meters of material for agriculture

150 million 147 million 148 million 149 million 150 million

square meters of material for road construction

1400 million 1397 million 1398 million 1399 million 1400 million

square meters of material for protection of buildings from moisture and condensation

We set quality standards

We constantly monitor the compliance of our products with the Russian and international quality standards and also take an active part in their development.

38 35 36 37 38

experts of the quality control department monitor the material production process