We produce in a big way and deliver promptly

About production

Full-cycle production in five cities. As of today, Gexa is the largest producer of polymer materials in Russia. Products supplied to all the country’s regions and the countries nearby.

Every year, the company increases the manufacturing capacities, expands the territory served, performs renovation and strengthens the long-term partnering.

[ 1 ]

Quality control at each manufacturing stage

Quality control at each manufacturing stage
[ 2 ]

Compliance with international standards

Compliance with international standards
[ 3 ]

Own logistics company

Own logistics company
About production

Production in numbers

[ 1 ] Purchasing

17 thousand tons
Granules monthly

[ 2 ] Processing

2 thousand kg
Granules per hour
Production in numbers - Image 1
Production in numbers - Image 2

[ 3 ] Materials

25 thousand tons
Produced annually

[ 4 ] Finished products

5
brands

Manufacturing process

Raw materials

The product quality depends on raw materials. When producing polymer materials, everything starts with polypropylene granules. We select the best raw materials, cooperating with only large domestic suppliers.

Manufacturing

Our production is located in Toropets, Dubna, Astrkhan, Volokolamsk and Nelidovo. Every manufacturing facility has its own specifics. Toropets facility, the largest of them, manufactures all the products proprietarily owned by Gexa.

We set quality standards

We constantly watch the compliance of our production with the Russian and international quality standards and participate in their development actively.

Logistics

Gexa has its own logistics company. So, when the goods are ready for shipment, our logistics department employees arrange their prompt delivery from the main distribution warehouse to our offices across Russia and in Kazakhstan.

Trading Houses

You can address any question you have with regard to selection and application of materials directly to our experts. Gexa regional managers are always open to dialog and cooperation.

Manufacturing process

Raw materials

The product quality depends on raw materials. When producing polymer materials, everything starts with polypropylene granules. We select the best raw materials, cooperating with only large domestic suppliers.

Manufacturing

Our production is located in Toropets, Dubna, Astrkhan, Volokolamsk and Nelidovo. Every manufacturing facility has its own specifics. Toropets facility, the largest of them, manufactures all the products proprietarily owned by Gexa.

We set quality standards

We constantly watch the compliance of our production with the Russian and international quality standards and participate in their development actively.

Logistics

Gexa has its own logistics company. So, when the goods are ready for shipment, our logistics department employees arrange their prompt delivery from the main distribution warehouse to our offices across Russia and in Kazakhstan.

Trading Houses

You can address any question you have with regard to selection and application of materials directly to our experts. Gexa regional managers are always open to dialog and cooperation.

Production Sites

Manufacturing branches

Toropets manufacturing facility Plus

The manufacturing facility in Toropets district of Tver region is one of the largest producers of nonwoven materials to Spunbond technology, the base of construction membranes, medical items and covering materials for agriculture.
The total area of manufacturing, warehousing and administrative facilities amounts to 6 hectares. Toropets plant annually yields over 18 000 t of spunbond, 12 000 t of volumetric geogrids and over 7200 t of flat polymer threads. Three sewing workshops produce over 220 mln. medical items per year.

Dubna manufacturing facility Plus

Our manufacturing facility is located on the Volga river left bank. It produces Gexa complex disposable sets for medical application.
The total manufacturing area exceeds 2500 sq. m, over 15 mln. complex medical products are manufactured here annually.
The facility applies unique technologies, including ultrasonic ones. It contains sewing, cutting, packing and completing workshops. All the products are sterilized with ethylene oxide – that is the method used by the global leading manufacturers of similar products.

Nelidovo manufacturing facility Plus

The Nelidovo manufacturing facility covers an area of about 300 m² and contains a cutting machine with a movable cutter, overlocks, sewing machines, ultrasonic welding machines, a machine for welding strings and a horizontal continuous bag sealer.
The facility produces surgical gowns of all types and sizes currently made by the company.
The Nelidovo unit currently employs 50 persons, 44 of whom are sewers and packers.

Gexa Lotos (Astrakhan Region) Plus

Gexa Lotos LLC’s manufacturing facility is located in the Lotos special economic zone in Astrakhan region.
Gexa became a resident of the special economic zone in 2017. In November 2019, the first workshop for producing geosynthetic materials started running. At the moment, the facility annually yields over 25 mln. sq. m of materials correlating to around 2 700 tons.
The facility already utilizes the area of 10 000 m², and it keeps growing. The 3rd workshop commissioning is expected.

Volokolamsk manufacturing facility Plus

Our youngest manufacturing facility is located in Ovrazhnaya street of Volokolamsk.
The plant was commissioned in 2022. At the time, its planned capacity amounted to 12 000 t of Geospan geosynthetic materials per year. Yet, in March 2023, a new production line for manufacturing Geospan GCP geogrids was commissioned, thus allowing the annual capacity growth up to 75 000 m².
The present total area of the plant equals 4000 m², while the total number of employees used is 22 persons. The facility annually yields over 518000 sq. m of materials.

Our products are used for various activities

Our factories use production processes operating by the closed-circle principle. The waste is regranulated and sent to processing.
355 mln. m²
Annual production volume
1035 mln. m²
Agricultural materials
166 mln. m²
Materials for road construction
2,4 bln. m²
Materials to protect buildings against moisture and condensate
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